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U.S.A. PCBA Manufacturer for the World’s Best in Tech

Fabrication

PCB Fabrication

Gorilla Wrap

Our engineering team has developed a revolutionary wrap plating process that produces excellent via reliability. These via structures pass 500 cycles with zero change in resistance.

P12-2-deep-BV1
P12-2-deep-BV
P12-1-deep-BV

Registration Perfected

In combination of our pin-less lamination system and x-ray process, Gorilla is capable of layer-to-layer registration less than .0007”. Registration is the most critical aspect of building high layer multi-site .3mm boards. Our precise optical lay-up, alignment and welding of multilayers eliminates the added tolerances associated with pin lamination.

75:1 Aspect Ratio with Sintering... Bench Marked

Through Gorilla’s proprietary Sintering process, our engineers are able to connect small vias through thick boards. In this example, we have a .35mm pitch with a .004” drill through a .300” thick board, using 3 transition layers.

Laser Vias

Gorilla’s arsenal consists of the latest state-of-the-art Dual UV/CO2 Hitachi drilling system. This drill paired with our proprietary Gorilla wrap plating process, defines a new level of capability and reliability in the industry.

  1. UV Laser: Removes Cu from panel surface
  2. CO2 Laser: Removes laminate material in the blind hold and is then impeded by the target layer.
  3. UV Clean: This UV Clean shot removes in laminate residue left behind from the CO2 laser process and provides a shiny and rough surface on the target pad that improves adhesion.

Etchbacks

Positive etch-back requires that the via copper plating wrap around all three sides of the interconnect. The two point connection guarantees a wrap connection to the top and side or bottom and side of the interconnect.

One point and Two point connection:

Seamless Prototype to Production

A majority of PCB fabrication takes place on site at our facilities in San Jose, CA. For over 15 years we have worked with a high volume business partner with Taiwan based New Asia Circuits (NAC).

Gorilla is the exclusive Sales, Engineering, and Field Quality support for NAC in North America and Europe.

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